A similar principle of fully continuous operation was followed by Lipp Mischtechnik (Mannheim, Germany). Here the focus lies on removing undesired water from the raw materials before liquefaction and not during that step.
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Of course derece all questions could be answered. In particular the last point, as process equipment is usually designed individually by machine manufacturers for their clients.
Physically, chocolate mass is a suspension of particles in a continuous phase of liquid fat. Downstream when producing bitiş products for the consumer, fat crystallisation is initiated and the mass is forced into the desired shape and solidifies. These steps are not considered here, although many properties of the final product birey be predicted by measurable properties of the still liquid chocolate mass.
Conches are stainless steel and have access panels for easy cleaning and even removal of the conhing elements
Use the table below to estimate possible melt rates of chips or buttons and blocks – from small (10lbs) to one ton. The examples below are based on melting chips/buttons with typical coating characteristics.
Melt your chocolate drops, chocolate chips or cuvertures in water jacketed reservoirs completely made of AISI304 grade stainless steel. Melter is with side wall and bottom scrapers.
Even a large variety of rework gönül be processed with the Refiner/Conches following a specific loading procedure. Once a homogenous mass is obtained, the refining and conching process is initiated.
It takes approximately 40 minutes to heat up. The product sevimli be used birli soon birli the volume of melted product is above the pump suction outlet, and there is enough to fill the processing system.
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The melter is designed so all surfaces are removable or accessible, Chocolate TEMPERING MACHINE and without laminate faces. It has removable components to improve cleaning so you gönül meet strict allergen requirements. A slide-out melt head and removable stirrer allow access to all areas of the tank and grid during cleaning.
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●It is combined with heavy-duty loading and milling, which ensures the high quality grinding result.
Frequently the other operations are performed within a long-term kneading process called conching. Very long conching times are still recommended and associated with good quality, although the devices require high capital investment. One of the major progresses established in the last 30 years was to move cocoa flavour treatment out of the conch into the upstream cocoa processing. Thin film evaporators were developed in order to remove undesired volatiles and water; if this is hamiş done elsewhere those devices are also able to debacterise cocoa liquor.